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China Chemical Machinery International Co.,Ltd

TEL:+86 13889441185


Product Detail
1.3.3 PS Foaming Photo Frame Extrusion Line
Price: $59,000
Detail

90 PS Foaming Photo Frame


Extrusion Line

Equipment List:


No.
Equipment model
Quantity
1
90 Single-screw Extruder
1 Set
2
45 Single-screw Extruder
1 Set
3
UV Controller
1 Set
4
Mould (Including one specification)
1 Set
5
Vacuum Cooling Tank
1 Set
6
Bronzing Machine & Embossing Machine
8 Sets
7
Hauling-off Machine
1 Set
8
Cutter
1 Set
9
Stacker
1 Set
PRICE: 59,000USD (EXW)



Business Item


PRICE TERM
EXW Include tax no freight
VOLTAGE
380V & 50Hz Three Phrase, can be customized with extra cost
DELIVERY TIME
45 Days; if voltage is different, delivery time would be extended
OFFER VALIDITY
30 Days
TERMS OF PAYMENT
30% of down-payment by T/T. Balance 70% T/T before delivery.
T/T or L/C both okay according to customer requirements
WARRANTY
Mechanical parts & Electrical parts :
12 months for parts considered by the manufacturer to be defective. During the warranty period, non-human damage can be replaced for free (excluding wearing parts, such as heating ring, belt, etc.).
SITE INSTALLATION
Seller can send staff to install and test the machinery on buyer’s request, and buyer shall afford return air ticket, local accommodation, food and daily $80 USD allowance for seller’s staff. This can be negotiated in further details. The buyer should get preparation done in advance, such as water, gas, electricity supply and raw materials those.




Specification

90 Single-screw Extruder


Main Motor Power
37Kw ABB Inverter
Adopting inverter for transmission and motor uses Suzhou Drane motor products

Capacity
Around 80~120Kg/h
Driven by a hardened gear reducer. Each gear in the hardened gearbox is heated and refined, with a forced lubrication cooling system to ensure high efficiency, low noise and long-life service.

Barrel & Mould Temperature Control
Omron - Japan
Contactor & Protector Appliances
Schneider - France
Air Switches & Buttons
Delixi
Heating Power
42Kw
Extruder Heater
Aluminum alloy flute heater of the German KraussMaffei
Cooling Method
Centrifugal Fan forced cooling; Ensure the stability of the temperature of the barrel.
Fan Power
0.25Kw
Fan Brand
Wuxi Dazhong Weite Blower fan factory
Heater Brand
Yangzhou HongWei
Screw & Barrel Material
38CrMoAL nitriding
The surface hardness of the screw is HRV800, which has the advantages of wear resistance, corrosion resistance and high strength. The screw feeding section is provided with a groove, and the screw adopts a special screw for PS foaming.

The whole line of the production line technology is mapping and improving from Korean equipment. The whole machine is compact and reasonable in design, saving space. The panel can be turned over and the integrated control cabinet is beautiful in appearance.


45 Single-screw Extruder


Main Motor Power
5.5Kw ABB Inverter
Adopting inverter for transmission and motor uses Suzhou Drane motor products

Capacity
Around 35Kg/h
Gearbox Brand
JiangYin Gearbox Factory
Driven by a hardened gear reducer. Each gear in the hardened gearbox is heated and refined, with a forced lubrication cooling system to ensure high efficiency, low noise and long-life service.

The control part is integrated with the 90 extruder, which is easy to operate and compact.

Heating Power
12Kw
Extruder Heater
Aluminum alloy flute heater of the German KraussMaffei
Cooling Method
Centrifugal Fan forced cooling; Ensure the stability of the temperature of the barrel.
Fan Power
0.25Kw
Fan Brand
Wuxi Dazhong Weite Blower fan factory
Heater Brand
Yangzhou HongWei
Screw & Barrel Material
38CrMoAL nitriding
The surface hardness of the screw is HRV800, which has the advantages of wear resistance, corrosion resistance and high strength. The screw feeding section is provided with a groove, and the screw adopts a special screw for PS foaming.


UV Controller


Control Method
Fully automatic PLC control
PLC control can precisely control the traction speed to ensure the quality of the products.


Mould Die


Mould Material
Stainless steel + Double-layered co-extrusion
Co-extrusion angle and specifications can be made 45 degrees and 90 degrees according to customer requirements.


Vacuum Cooling Tank


Vacuum Pump Power
1.5Kw
Pipeline Material
Stainless steel
Vacuum Pump Brand
NingBo Brand
Length
10m can be adjusted in three dimensions
Cooling Box Material
Stainless steel with Double-layer
Water Level
Automatically adjusting
Temperature and Water Flow
Can be controlled according to the user-supplied cooling tower or cooling machine.
Water Temperature
Within 10°-15°under normal circumstances


Bronzing Machine & Embossing Machine


Whole Line Requiring Number
8 Sets
Bronzing Speed
0.1-10m/min
Width
200mm
Thickness
100mm
The machine can be adjusted freely from 0° to 180°.

Rotary & Winding Motor Brand
JWD Brand
Temperature Control Mode
Intelligent instrument
Contactor
Delixi
Some improvements about bronzing machine:

Changing the original simple worm gear drive to reducer drive

Changing the original fixed bracket to a movable bracket

Changing the original small roller to a large roller

Changing the original turntable to two sides to increase the stability

Changing the semi-automatic control of the original bronzing wheel to automatic control



Hauling-off Machine


Motor Power
3Kw
Hauling Type
Belt
Adopting a pneumatic clamping device and using a synchronous box for transmission.

Inverter
ABB frequency conversion speed regulation
Pneumatic Components
Chinese famous brand realizing synchronization with extrusion.



Cutter & Stacker


Cutter Motor Power
1.5Kw
Cutting Method
Upper Cutting Type
Control Mode
PLC Control Fixed Length cutting automatically
Stacker Length
2.5m
Stacker can automatic push material, and is equipped with automatic flip valve.

Pneumatic Components
Chinese famous brand



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