Plastic honeycomb panel production line
Raw material
Flow chart
Equipment
Summary of production line
After-sale service
Testing standard
Quotation
120-300KG/H CAPACITY
1. Raw material
PP, PE, filling master batch, color master batch, nonwoven cloth.
2. Equipment
2.1 Automatic loader 3 pieces
2.2 Single screw extruder 3 pieces
2.3 Screen changing device 3 sets
2.4 Die head 3 pieces
2.5 Cloth unwinding device 1 set
2.6 Forming and laminating device 1 set
2.7 Oven 2 sets
2.8 Shaping device 1 set
2.9 Cooling device 1 set
2.10 Haul-off and trimming cut device 1 set
2.11 Cutting device 1 set
2.12 Water temperature controller 2 sets
2.13 Electrical control system 1 set
3. Technical parameter
3.1 Automatic loader
Conveying capacity: 280kg/h
Motor power: 1kW/380V, three-phase
3.2 Single screw extruder
Diameter: 90mm
L/D: 32:1
Main motor power: 132kW
Screw speed: 0~120rpm
Speed adjustment: frequency conversion motor, ABB or Fuji controller
Screw and barrel cooling method: 6 zones fan cooling
Temperature control: Fuji or RKC temperature controller
Heating power: 35kW
Heating section: 6 zones
Extrusion capacity: 100~150kg/h
Heat induction method: thermal resistance
Heater: cast aluminum heater
Material of screw and barrel: 38CrMoAl, nitride treatment
Equipped with the conveying device for melt measurement, to control extrusion amount synchronously.
3.3 Screen changing device
It adopts mandrel helical screen changing structure, outside heating, high grade steel as material.
Heating power: 3.0kW
3.4 Die head
3.4.1 Coat hanger type structure.
3.4.2 High grade steel as material, inner flow passage surface chromeplating treatment.
3.4.3 Width of die head is 1700mm.
3.4.4 Inside heating, stainless steel bar type heater, heating power is 37kW.
3.4.5 Gaps between dies can be adjusted within 0.2~2mm.
3.4.6 Equipped with die head crane.
3.4.7 9 sections heating, Fuji or RKC temperature controller, solid-state relay output heating, precision±1℃.
3.5 Cloth unwinding device
It adopts double-position friction plate unwinding.
3.6 Forming and laminating device
3.6.1 Forming roll diameter is 450~480mm, effective length is 1700mm, surface treatment.
3.6.2 Decelerator motor adopts Fuji inverter, speed adjusting motor power is 1.5kW/380V, three-phase.
3.6.3 Equipped with one forming roll, which could make 3~4.5，4.5~6，6~8mm products (customer could choose one of them).
3.6.4 Laminating roll adopts steel structure, roll diameter is 160mm, effective length is 1700mm.
3.6.5 Decelerator motor adopts Fuji inverter, speed adjusting motor power is 1.1kW/380V, three-phase.
3.6.6 Motor power of vacuum air pump is 5.5kW/380V, three-phase.
3.6.7 Motor power of vortex type air pump is 3kW/380V, three-phase.
3.7 Oven
It adopts far infrared tube for oven heating.
Heating power: 50kW
3.8 Shaping device
Shaping roll adopts steel structure, decelerator motor adopts Fuji inverter.
Roll diameter: 200mm
Effective length: 1700mm, pneumatic adjustment
Motor power: 1.1kW/380V, three-phase
3.9 Cooling device
It adopts 3 groups of grip rolls, up and down air-knife fans for cooling.
Fan power: 0.25kW
3.10 Haul-off and trimming cut device
It adopts 2 groups of haul-off rubber rolls, pneumatic hold down, trimming cut device adopts knife support type structure, cutting width can be adjusted.
Roll diameter: 200mm
Effective length: 1700mm
3.11 Cutting device
3.11.1 Cutting motor adopts Fuji inverter, speed adjusting motor power is 0.75kW/380V, three-phase.
3.11.2 Conveying roll delivers product to material platform quickly. Motor power is 0.37kW/380V, three-phase.
3.11.3 Pneumatic hold down cutting.
3.11.4 Automatic fixed length cutting control system.
3.12 Water temperature controller
It is used for forming laminating device and shaping device.
3.13 Electrical control system
4. Summary of production line
Product width: 1500mm
Product thickness: 3~4.5, 4.5~6, 6~8mm (customer chooses one)
Production capacity: 500~600kg/h
Power capacity: about 700kW( It is less than 600kW under the condition of normal production.)
Cooling water: 15~25℃, 10m3/h
Outside dimension: 29000×11000×4200mm
5. After-sale service
5.1 The guarantee period is 1 year and service is available lifelong. The cost caused by the seller’s expert in customer’s country (including shuttle trip ticket between China and the Buyer’s, inland traffic, medical fees, lodging, dinner and so on) and the cost of the materials of the components will be covered by the buyer, but during guarantee period, the cost of the components will be covered by the seller.
5.2 Under the right operation way, the quantities screw and barrel is for 10000 working hours.
5.3 Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible.
5.4 The customer can send the engineer to our factory with training.
5.5 The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English.
5.6 The seller can send enough technicians to the Buyer’s company for installation and testing the lines.
5.7 List of the spare parts (Please see the list of spare parts)
6. Testing standard
6.1 The acceptance standard of the good is fully accorded to the Company Standard of China Chemical Machinery International Co.,Ltd
6.2 The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components.
7. Quotation
USD 588,600.00, FOB Dalian(Sea port in north of China)
Delivery time： 150 days from the receipt of down payment.
Payment： 30% down payment by T/T, 70% before shipping by T/T
Start-up: included
Warranty: one year
Offer Valid: 30days
Offer Date:
We hope, our quotation includes all your required information and look forward to your comment. Please feel free to contact us at any time for further questions and our assistance.
