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China Chemical Machinery International Co.,Ltd

TEL:+86 13889441185


Product Detail
1.1.9 PVC Floor Mat Extrusion Line
Price: $204,500
Detail







FLOOR MAT Production Line




Flow chart

Equipment

Summary of production line

After-sale service

Testing standard

Quotation





100-150KG/H CAPACITY







1. Flow chart


QQ图片20181102171842.png



2. Equipmentaa

2.1 Single-screw extruder

Screw diameter:               120 mm

L/D ratio:                     30:1


Main motor power: 110kW, DC motor to adjust speed, Eurotherm speed regulator

Heating power:               67.5kW

Temperature control:           Fuji temperature controller

Screw and barrel cooling method: fan cooling

Heating:  7 zones

Extrusion capacity: 150~200kg/h

Heat induction method:         thermal resistance

Heater:               cast aluminum heater

Material of screw and barrel:     38CrMoAl nitride treatment

2.2 Hydraulic screen changing device

It adopts two work position screen changer, tube type inside heating.

Die head and mould

It adopts coat hanger type flow passage, damping block adjusting, inside heating rods, equipped with two moulds to make different specification products.

Forming device

It adopts frequency conversion to adjust speed, electromotive lift structure and water level automatic cycle control device.

Water removal device

It adopts blowing device to remove the water.

Coil conveyer

It adopts frequency conversion to adjust speed, steel pipe type conveying belt.

Base forming machine

It adopts roll scraping type, scraping width and thickness can be adjusted.

Oven 1

It adopts pneumatic diaphragm valve to control temperature for base foaming.

2.9 Gluer 1

It adopts frequency conversion to adjust speed.


2.10 Oven 2

It adopts pneumatic diaphragm valve to control temperature for the compound of coil and base.

2.11 Main driver

It adopts frequency conversion to adjust speed, fore-and-aft deviation rectify function, conveyer accumulation and tension device, pneumatic control.

2.12 Cooling machine

It adopts air barrel for cooling.

2.13 Edge trimmer

Haul-off adopts frequency conversion to adjust speed, edge cutting adopts hobbing cutter.

2.14 Winding platform

It adopts manual winding.

2.15 Electric control cabinet

It adopts import inverter and temperature controller.

3. Summary of production line

Product width: 1200mm

Product thickness:       8~18mm

Speed: 0.4~1.2m/min

Outside dimension: 35000×4500×4000mm

Electric power requirement

Power capacity:  280kW/380V, 3-phase, 4-line

Heat resource requirement

Max heat supply: 180kW

Max temperature: 260℃

Conductive medium: heat transfer oil

Note: Boiler is prepared by customer.

Air resource requirement


Pressure: 0.4~0.8MPa

Air compressor:  0.6~1.2m3/min

Note: Air compressor is prepared by customer.

Cooling water requirement

Pressure: 0.1~0.4MPa

Flow quantity: 0.3~0.4 m3/min

Circulating water temperature:   below 40℃

Water quality: noncorrosive


4.  After-sale service

4.1 The guarantee period is 1 year and service is available lifelong. The cost caused by the  seller’s expert in customer’s country (including shuttle trip ticket between China and the Buyer’s, inland traffic, medical fees, lodging, dinner and so on) and the cost of the materials of the components will be covered by the buyer, but during guarantee period, the cost of the components will be covered by the seller.

4.2  Under the right operation way, the quantities screw and barrel is for 10000 working hours.

4.3  Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible.

4.4  The customer can send the engineer to our factory with training.

4.5  The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English.


4.6  The seller can send enough technicians to the Buyer’s company for installation and testing the lines.

4.7  List of the spare parts (Please see the list of spare parts)


5.  Testing standard

5.1  The acceptance standard of the good is fully accorded to the Company Standard of China Chemical Machinery International Co.,Ltd

5.2  The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components.



6.  Quotation

USD 204, 500.00, FOB Dalian(Sea port in north of China)


Delivery time: 120 days from the receipt of down payment.


Payment:  30% down payment by T/T, 70% before shipping by T/T


Start-up:   included


Warranty: one year


Offer Valid:  30days


Offer Date:


We hope, our quotation includes all your required information and look forward to your comment. Please feel free to contact us at any time for further questions and our assistance.



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TEL:  +8613889441185

Email: john@chemechintl.com

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