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China Chemical Machinery International Co.,Ltd

TEL:+86 13889441185


Product Detail
1.1.4 PVC Flex Banner,Tarpauling Extrusion Line
Price: $845,500
Detail


     PVC FLEX BANNER PRODUCTION LINE


                                                               Flow

                                             chart

                                          Equipment

                                      Equipment detail

                               Summary of production line

                                       After-sale service

                                       Testing standard

                                            Quotation

                                                                                           

                                          1200-1500KG/H CAPACITY

   

                 1. Flow chart

     



   



                 2. Equipment

                 2.1 Automatic mixing and loading device1  1 set

                ( Discharging, Measure, Mixing, Screen, Convey)

                 2.2 Φ92 Cone twin screw extruder;           2 sets


                 2.3 Mould                                                        2 sets

                 2.4 Forming device                                       1 set

                 2.5 Unwinder                                                  2 sets

                 2.6 Cooling, haul-off and trimming cut device     1 set

                 2.7 Accumulator                                                      1 set

                 2.8 Two work position automatic winding           1 set

                 2.9 Unwinder, slitting and rewinder device(Optional)  1 set

                 2.10.Crusher(Optional)                                   1 set

                 2.11. Electrical controller  1 set


                  3. Equipment detail

                   3.1. Automatic mixing and loading device

                   3.1.1. Discharging:Powder discharging station                          4 sets

                                        Liquid pump station                                                                1 set

                   3.1.2. Measure:Automatic convey and measure device            1 set

                                        Conveying fan                                       7.5KW

                                         Weigher scale span accuracy:           ±5‰

                   3.1.3. Mixing:300/600L high-speed mixer                                  2 sets

                                        High-speed mixer volume:     300L

                                        Double speed motor:          47/67KW ;

                                        Cooling blender volume:        600L

                                        Motor power:                         15KW;

                  3.1.4. Screen:Round vibrating screen                                          2 sets

                                        Screen diameter:1000m

                  3.1.5. Convey:Negative pressure suction device                         2 sets

                                      Fan power:5.5kw

                                     Conveying distance:20M

                   3.2. Φ92 Cone twin screw extruder                                                   2 sets

                                    Diameter:        92/188mm

                                    Effective length:2800mm

                                    Speed:0~34.7ral/min

                                    Material of barrel and screw:38CrMoAl, nitride treatment, thickness is 0.5~0.7mm,screw surface is chromed and polished, roughness is 0.04μm

                                    Main gear box:hard surface, low noise, high carrying capacity

                                    Main motor power: 110kW, direct-current motor, ABB or Fuji inverter

                                    Heating power:68kW, 5 zones automatic temperature control

                                    Cooling system:screw core adopts circulating heat conductive oil cooling, barrel adopts fan cooling. Fan power is 0.55kW×4

                                    Vacuum exhaust device:water ring pump, motor power is 5.5kW

                                    Screw auto-feeder:motor power is 1.1kW, frequency conversion to adjust speed

                                    Die head setting:high temperature melt pressure sensor

                   3.3 Mould                                                2 sets

                                    It adopts coat hanger structure, gap between lips can be adjusted, inside heater, chromeplating treatment to ensure no leakage.

                                    Mould width:3600mm

                                    Thickness range:0.1~0.2mm

                                    Mould material:5CrNiMo steel

                                    Temperature control:19 zones, Fuji or RKC temperature controller and sensor

                  3.4 Forming device

                                    It consists of helical flow passage mirror surface roll and silica gel roll etc. Laminating roll adopts direct-coupled decelerator frequency conversion motor to drive, inverter to adjust speed, equipped with roll temperature control system.

                                   Laminating roll diameter:600mm

                 3.5. Unwinder

                                  Two work position, cloth and film unwinding at the same time, equipped with constant tension device and 3 airs-expand shafts.

                 3.6 Cooling, haul-off and trimming cut device

                                 It consists of many rolls for cooling, double-roll haul-off, frequency conversion motor to drive, frequency conversion to adjust speed, vertical type trimming cut and waste edge collection etc.

                                Cooling power: 3kW

                                Haul-off power: 2.2kW

                3.7 Accumulator

                                It adopts balancing out type accumulator,

                                Cloth storage length:      40m

                3.8 Two work position automatic winding, fixed-length cutting device

                                It adopts roll-over two work position automatic winder, equipped with meter counter and fixed-lengthcutting device.

                3.9 Perching splitting machine (Optional)

                               It consists of unwinder, lamp house perching platform, splitting device, winder and packing platform, which split and pack the product to specific specification.

               3.10 Crusher (Optional)

                              Crushing capacity:130-230kg/h Auxiliary material mixing machine (Optional) 200L high speed mixing machine

                              Motor power:30/42KW

              3.11. Electrical control system

                             Switch and relay:Siemens or Schneider brand.

                             Temperature controller:FUJI, RKC or Delta brand.

                             Inverter:ABB or domestic brand

                             Operating position equipped with scram protection device.

                4. Summary of production line

                              Product thickness:0.25~0.5mm

                              Power capacity:About 800kW

                              Supply voltage:3 Phase 380V50Hz Cooling water temperature:≤35℃

                              Cooling water flow:20m3/h

                              Compressed air:2 m3/min 0.6~0.8MPa Dry compressed air

                              Mainbody outside dimension(L×W×H): 26000×8000×6500mm

                              Mixing part outside dimension(L×W×H):8000×7000×10000mm

                              Color:Gray(as instrument) , orange (heating and safety part).Special requirements should be stated in greement.

                 5. After-sale service

                 5.1 The guarantee period is 1 year and service is available lifelong. The cost caused by the seller’s expert in customer’s country (including shuttle trip ticket between China and the Buyer’s, inland traffic, medical fees, lodging, dinner and so on) and the cost of the materials of the                                                  components will be covered by the buyer, but during guarantee period, the cost of the components will be covered by the seller.

                 5.2 Under the right operation way, the quantities screw and barrel is for 10000 working hours.

                 5.3 Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible.

                 5.4 The customer can send the engineer to our factory with training.

                 5.5 The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English.

                 5.6 The seller can send enough technicians to the Buyer’s company for installation and testing the lines.

                 5.7 List of the spare parts (Please see the list of spare parts)

                  6. Testing standard

                  6.1 The acceptance standard of the good is fully accorded to the Company Standard of China Chemical Machinery International Co.,Ltd

                  6.2 The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components.


                    7. Quotation


                  USD 845,500.00,FOB Dalian(Sea port in north of China)


                             Delivery time:days from the receipt of down payment.

                             Payment:30% down payment by T/T, 70% before shipping by T/T

                             Start- up:included Warranty:one year Offer Valid:30days Offer Date:

                             We hope, our quotation includes all your required information and look forward to your comment. Please feel free to contact us at any time for further questions and our assistance.

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TEL:  +8613889441185

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