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China Chemical Machinery International Co.,Ltd

TEL:+86 13889441185


Product Detail
1.1.3 PVC Micro-Foamed Board Extrusion Line
Price: $174,000
Detail





PVC Micro-Foamed Board Production Line




Production Line Composition



Item

Name

Model

Qty

Remark

1.1

Conicalscrew

extruder

CHE-92/188

1set

Core string of oil, with automatic screw

feeder


1.2

Electricalcontrol system



1set

Eastyuaninverter,schneider

contractor,RKCtemperaturecontrol table.


1.3


Foam plate die


CHE-1300


1set

Die series of oil equipment, mold

temperaturemachines,automatic temperature control.






1.4

Afterheating

mould

CHE-1500

1set

4 section shape cooling, barometric

1.5

traction

CHE-1220

1set

Group8,16roll.Synchronous

transmission

1.6

Longitudinal

cutting device

CHE-1220

1set


1.7

Thetransverse

cutting machine

CHE-1220

1set


1.8

Transmissionof

bracket

CHE-1500×5

000

1set


1.9

High cold mixing

unit

CHE500/100

0

1set


1.10

Feeding machine

CHE1000


Screw feeder

Total Price: 199,000USD



Equipment Specification



Item

Instructions

Specification

2.1

Raw materials

PVC powder and accessories

2.2

Plate specifications

10-20mm×1220mm

2.3

Theproduction

line speed

1-5m/min

2.4

Max Output

800kg/h

2.5

Dimensions

23000×2600×2900 L×W×H

2.6

Weight

16t

2.7

Installed power

180kw

2.8

Actualenergy

consumption power

100kw

2.9

Gas consumption

0.4m3/min

2.10

Air pressure

0.6mpa

2.11

Amountofthe

water cycle

0.4 m3/min

2.12

Power

AC380V±10%50HZ

2.13

Water source

Industrialwater,withoutimpurities,afterfiltering

processing, water pressure: 0.4 MPA, the water temperature is 15 to 25 .

2.14

Work environment

0-40





Production Flow


QQ图片20181102174214.png

Equipment Technical parameters

Conical twin screw extruder

ModelCHE-92/188

The screw diameter92/188mmPVC Foamed special screw

Screw hardnessHV740

Barrel hardnessHV940

Screw barrel material38CrMoAIANitrite treatment

Screw barrel Trident layer depth0.4-0.7mm

Screw the number2 sets

The screw length to diameter ratio221

Screw rotate directionSynchronous differential rotate outward

Barrel heatingCast aluminum heater

Heating power6×6kw

Barrel cooling5 districtSingle zone air cooling550 Automatic feeding machineScrew feeder360kg/, Power of feeding motor2.2kw

Feeding systemAutomatically force transmissionPower2.2kw

Maximum productive capacity800kg/h

Power of main motor110kw Siemens

Reducer, distribution boxJiangyin

Basic structureFission installation




Type of coolingOuter loop cooling system

Imports of thrust bearingHigh torque output

The gear material:20CrMnTiHard tooth surface cauterizing, gear grinding process.

The gear box of high life, low noise, low fever appropriation deceleration device

The host and feeding can be adjusted synchronously, also can adjust fission

Host with three kinds of automatic protection device: a current flow automatic stop;A kind of downtime for screw dislocation photoelectric automatic protection device;A device for constant temperature tank of oil shortage alarm.

Electrical control system

The converterEast yuan frequency conversion governor

Temperature-controlled meterRKC temperature controller

ContractorSiemens contractor

Crust foaming mould

A choke switch control device Die lip 1 to pay.Upper die lip is adjustable, lower die lip is replaceable.With adjustable die head lifting die holder.Die lip with circular heat-conducting oil device, die temperature machine.

Effective width of the die head1300mm

Passage wayWith hangers type port

Products width1220mm

The thickness of foam sheet products10-20mm

Heating section9district

After heating mould

Material40Cr

Treatment processConditioning + hard chrome plating, polishing

length600mm×4set

Mould width1500mm

The front of the mold coolingRefrigerator water cooling, fully cooling moulds Lift wayOil cylinder lifting clamp

Electric rack travel1000mm




The electric power1.1kw

20P refrigerator forced cooling to finalize the design the mold, to achieve forced cooling effect, low temperature keep the crust of foam products.

Temperature control device: The adjusting range is 5-10 degrees, automatic temperature control

Traction device

Traction roller8 group 16 only rubber roller

Rubber roller hardnessShaw hardness 53-58 degrees

The control modePneumatic pressure, independent control

Rubber roller working width1500mm

The rubber rollerφ200mm

Traction adopts frequency control of motor speedThe teco inverter Linear velocity1-3m/min

The motor power5.5×2 kw

Longitudinal cutting device

The cutting motor power1.1kw×2

Adjust the wayWidth can adjust freely according to the requirements of theproducts Cutting wayCircular cut

Blade Diameterф300mm

The transverse cutting machine

The cutting wayElectric transverse cutting self-locking electrical machine2.2kw

Thickness of cutting plate 10-20mm

Width of cutting plate1400 mm

The meter deviceMeter device

Transmission of bracket

Motor power0.55kw

Bracket specifications3000mm×5000mm




Transportation wayA belt conveyor

CHE 500/1000 High cooling mixing set

High-speed mixer:SHR500/1000

Pot body material and components:1Cr18Ni9TiStainless steel, the inner surface is very smooth and hard,

Has wear-resisting, corrosion resistance, not easy sticky material characteristics. The cover materialAluminum die casting

Total volume500/1000L

Number of syrupthree branches

Stir pulp material3Cr13Ni9Ti

Heating methodElectric heating and the grinding heat

Cooling wayWater cooled

The temperature control modeElectronic temperature control automatically A two-speed motor 1Power:40/55kw

Cooling the motor7.5kw

Mixing time6-10min

The discharge body materialAluminum die casting

Discharging wayPneumatic discharge

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